Record cup-lid denesting acceptance trials: representative batches, stack condition, double picks, damage, replenishment, delivery position and recovery.
Agree cup-lid denesting acceptance around the representative lid range and correctly presented delivery at the downstream station. Record separation, damage and double-pick observations, then challenge an empty stack, replenishment, jams and incorrectly presented lids. Retain the agreed detection, recovery and usable-delivery results.
Follow the lid-to-delivery process and common comparison questions. An uninterrupted demonstration or nominal feeder speed does not establish performance across the agreed lid and recovery range.
Plan cup lid denesters around real component variation, bulk condition, orientation, usable delivery rate and the downstream interface. Discuss representative part trials with Sorting Solutions. Use this guide to resolve jam, damage and recovery acceptance checks before it limits the final system.
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Record the normal supply batches, lid profile, surface finish, nesting and stack condition. Identify supplier variants, fragile or sticking lids and the orientation, position and usable supply required at the next sealing or placement operation.
Include normal, marginal and supplier-variant lids, sticking/damaged examples, double picks and incorrect presentation. Challenge empty-stack and replenishment conditions as well as jams, using the normal operator replenishment method.
Judge correctly separated lids at the agreed downstream position and orientation, including interruptions and recovery. Retain detection/recovery observations, damage and acceptance checks, unresolved interface decisions and the basis for the usable-delivery result.
Keep representative lids from normal batches and supplier variants with the trial record. Describe profile and nesting differences and any marginal samples needed to bound the approved range.
Record surface-finish differences, fragile lids, sticking and handling damage. Retain difficult examples and the separation/damage observations rather than judging only hand-selected lids.
Record normal stack condition and operator replenishment. Include empty-stack and replenishment challenges with the agreed detection and recovery sequence.
State the orientation, position and usable rate required by the next operation. Assess accepted separated lids delivered to that point, including recovery from exceptions.
Document the escapement and downstream pick interface at the sealing or placement station. Use representative lids to resolve the handover and retain outstanding interface actions.
Record double picks, jams, damaged lids and incorrect presentation. Agree detection, recovery and acceptance checks and retain their effect on usable downstream supply.